Efficient, Flexible, and Sustainable Carbon Capture.
Contact Us Edinburgh, Scotland +447341632466 info@fluecapture.comThe Fluecapture modular systems are designed to seamlessly integrate with existing industrial operations through a plug-and-play approach, minimizing disruption and maximizing flexibility. Here's how they integrate with current processes:
Post-combustion capture is a system that captures CO2 from flue gases emitted after the combustion process. Typically installed at the exhaust points of factories, power plants, or industrial facilities, it prevents CO2 from being released into the atmosphere.
The Fluecapture system has a modular setup that allows easy installation and customization based on specific industry requirements. Multiple units can be installed in parallel to capture CO2 from different emission points or large flue streams. This design offers both flexibility and scalability for various industry needs.
No, Fluecapture systems do not require major changes to existing infrastructure, minimizing downtime. The system can be retrofitted into existing processes without needing to overhaul the entire production line.
CO2 is separated using different technologies and stored in pressurized tanks. The captured CO2 can be used for algae cultivation, chemical production, or enhanced oil recovery (EOR).
Fluecapture systems optimize energy use, reducing the additional energy required for CO2 capture. The integrated energy recovery design ensures that the system's overall energy footprint remains low.
Yes, Fluecapture systems meet industry standards for safety and environmental compliance. It can be customized to meet the specific emission profiles of different industries, such as high-temperature cement kilns or lower-temperature chemical plants.
The Fluecapture system comes with real-time monitoring technology that provides continuous tracking of CO2 capture rates and system performance. The data can be integrated into existing facility monitoring and reporting systems.
Fluecapture units are modular, making them easy to maintain with components that can be quickly replaced or upgraded. As operations expand or regulatory demands increase, more units can be added, making the system adaptable and future-proof.
The Fluecapture solution is designed to serve a wide range of industries, particularly those with significant CO2 emissions. Its modular, scalable, and post-combustion carbon capture technology offers an accessible way for these sectors to reduce their carbon footprints without extensive operational overhauls. Here are the industries that can benefit most:
Coal and Natural Gas Power Plants: These plants are major sources of CO2 emissions. Fluecapture can be retrofitted onto existing plants to capture emissions from the flue gases before they are released into the atmosphere.
Biomass Power Plants: Carbon capture can be combined with bioenergy (known as BECCS) to achieve negative emissions by capturing CO2 produced from biomass combustion.
High CO2 Emissions: The cement industry accounts for around 8% of global CO2 emissions. Much of this is released during the calcination process, where limestone is heated to produce cement. Fluecapture can be installed to capture CO2 from kilns and other combustion processes, helping this sector reduce its large carbon footprint.
Heavy Industry Emissions: The steel and iron industries generate large amounts of CO2 due to their reliance on high-temperature furnaces and chemical processes. Fluecapture can capture emissions from blast furnaces and converters, enabling steel producers to reduce emissions without halting production.
Refineries and Petrochemical Plants: These facilities emit significant amounts of CO2 through refining, chemical processing, and cracking units. Fluecapture can help these industries capture emissions, whether from the production of chemicals, fertilizers, or plastics.
Ammonia and Methanol Production: Chemical processes like ammonia and methanol production are CO2-intensive. Capturing emissions at these plants can help reduce their environmental impact and allow captured CO2 to be reused in other chemical processes.
Refining and Natural Gas Processing: Carbon capture technology can be used to capture emissions from oil refineries and natural gas processing plants. Fluecapture can also be implemented in facilities involved in hydrogen production, an increasingly important part of the energy transition.
Enhanced Oil Recovery (EOR): CO2 captured from industrial processes can be reused for enhanced oil recovery, where CO2 is injected into oil fields to increase extraction efficiency. This gives oil companies a way to both reduce emissions and increase production.
Energy-Intensive Industry: The pulp and paper industry consumes a large amount of energy, leading to high emissions from boilers and other combustion processes. Fluecapture can be deployed to capture these emissions and reduce the carbon footprint of paper and packaging production.
CO2 for Enhanced Plant Growth: In controlled agricultural environments such as greenhouses, captured CO2 can be used to boost plant growth, particularly for high-demand crops like vegetables and flowers. This can help agriculture operate more sustainably by reusing emissions from other industrial processes.
The Fluecapture modular system is designed for ease of maintenance, ensuring minimal downtime and disruption to industrial operations. However, like any advanced technology, regular maintenance is required to ensure optimal performance and longevity. Here's an overview of the types of maintenance required:
System Health Monitoring: The system includes built-in sensors and automated monitoring software to track the performance of key components, such as CO2 capture efficiency, pressure levels, and temperature. These real-time diagnostics help detect potential issues early, allowing for proactive maintenance.
Visual Inspections: Regular visual inspections are necessary to check for any visible signs of wear and tear, leaks, or corrosion in components like piping, valves, and capture chambers.
Solid Adsorbents: The system uses solid sorbents, these materials may need to be replaced or regenerated periodically to ensure continued efficiency. The frequency of regeneration depends on the specific material used and the operating conditions.
Heat Exchangers and Compressors: These components should be regularly inspected, cleaned, and maintained to avoid fouling, scaling, or wear that could reduce efficiency.
Valves, Pumps, and Piping: Regular checks on valves, pumps, and piping are necessary to ensure there are no blockages, leaks, or pressure drops that could affect system performance. Any worn or damaged parts should be promptly replaced.
Gas Analysers: These sensors must be calibrated regularly to ensure accurate readings, as faulty sensors can affect the overall system efficiency.
Pressure and Temperature Sensors: Regular checks ensure that the system operates within the optimal parameters for CO2 capture.
Control System Software: Software updates should be applied periodically to address any bugs, improve performance, and add new features that enhance efficiency.
Troubleshooting and Diagnostics: The automated control system provides real-time diagnostics and alerts in case of performance issues.
Protective Coatings and Materials: Protective coatings or corrosion-resistant materials may need to be applied or replaced over time.
Regular Cleaning: Cleaning the capture unit and associated components helps prevent corrosion and fouling, particularly in high-moisture or high-temperature environments.
Pressure Relief Valves: Regular checks and testing of pressure relief valves are necessary to ensure they are functioning properly.
Emergency Shutdown Systems: Should be tested periodically to ensure they operate as designed.
Operator Training: Operators and maintenance personnel need to be trained on the specific maintenance requirements of the Fluecapture system.
Scheduled Maintenance: The system should have a clearly defined maintenance schedule, including daily, weekly, and annual maintenance tasks.
System Upgrades and Replacements: Over time, certain components may require replacement due to wear and tear, especially after several years of operation.
Regular evaluations of key system parts, such as compressors and capture chambers, will help determine when these upgrades or replacements are necessary to maintain peak performance.